Jin Xin Hengtuo's "One Can of Iron" Helps Shaogang to Increase Steel
Release time:
2021-02-05
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In 2020, Shaogang will achieve double "800", producing 8 million tons of steel in the whole year, and the ratio of iron to steel will drop below 800. The one-can system of molten iron will help Shaogang achieve the double 800 goal with the process characteristics of high yield, low consumption and environmental protection.
Jiaozuo Jinxin Hengtuo integrates R & D, production, marketing, and service. It is a benchmark enterprise in the domestic refractory industry in intelligent manufacturing, digitization, and automation, especially in industrial furnaces, iron cans, and refractory materials for solid waste treatment. It is a leading enterprise in the industry.
Since 2012, Jiaozuo Jinxin Hengtuo has been stationed in Shaogang Songshan Co., Ltd., and has served for 9 years. He is familiar with Shaogang's production, technology and working environment, has a service and technical team of 90 people, and has one-stop service capabilities such as safety and production site management. He has successively contracted many projects in Shaogang, such as hot metal ladle, 900t iron mixing furnace, tundish refractory of 8# machine, etc.
In 2016, the first branch of the steelmaking plant will take the lead. Jin Xin Hengtuo and Shaogang will cooperate to form a project department to carry out research and development of thin-lined iron ladle refractories. Through three years of technological innovation and process improvement, the "one-can system" of "three-in-one" ultra-thin refractory iron ladle has been implemented in China for the first time, which is more convenient for the organization and coordination of iron ladle. The turnover rate of iron ladle has greatly increased from less than 3.0 to 4.46; the standard for the distribution of No. 6 blast furnace was shortened from 42 minutes to 25 minutes. The temperature drop loss in the molten iron transportation process was reduced by about 100 ℃, and the steelmaking cost was reduced by about 60 yuan/ton of steel only by reducing the temperature drop loss. Since January 2018, the one-tank system of molten iron has been implemented to reduce the cost and increase the efficiency by 67.05 million yuan.
Through continuous technological improvement, the utilization rate of "three guarantees in one" one-can iron-making package will be increased to 99.99 in 2020, and the average number of furnaces used will be increased from 420 furnaces to more than 500 furnaces, providing basic conditions for the iron-steel ratio in steel-making plants to drop below 800. It provides safe and high-quality capacity support for Shaogang's 8 million-ton steel platform per year.
Staff at all levels in the project department of Jin Xin Shaogang strictly implement standardized operations, strictly implement the masonry process in the production process, carry out standardized evaluation and management of masonry and repair operations throughout the cycle, ensure that all indexes of the iron package meet the requirements of the regulations, meet the requirements of the one-can iron package process for blast furnace safety receiving iron, molten iron safety pretreatment, and converter safety mixing iron, dedication win-win "corporate philosophy.
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